咨询热线: 400-600-6466

输送设备

FU链式输送机

销售热线:400-600-6466 周先生 13906278080 丁宝勤 13906276368 周龙泰13606279370

电话:0513-88400999 传真:0513-88400998 邮箱:jszk@vip.163.com

FU链式输送机 


FU链式输送机

 


概述 Brief Description
        FU链式输送机(简称"链式机”)是中矿公司引进国外先进技术,结合国内同类产品的 优点,总结一般输送设备在实际应用中存在的问题,综合开发出目前国内较为完善的新一代 输送设备。其原理先进,结构新颖合理,高效节能。是替代螺旋输送机的一种理想产品。已 广泛应用于建材、化工、火电、粮食加工、矿山、机械、冶炼、交通、港口、输送等行业。
FU Chain Conveyor is a new kind of relatively complete conveyor, developed by CMHE after combining foreign advanced technologies and the advantages and disadvantages of domestic products of the same kind. It is featured by an advanced principle, a novel and reasonable structure, high efficiency and energy conservation. It is an ideal substitute for spiral conveyor, and is widely used in many industries,such as building materials, chemical, thermal power, grain processing, mining, machinery, metallurgy, communications, port, conveying, etc.
 

 

工作原理
       散料各微粒间存在着内摩擦力和内压力,当输送机的输送链及其附件运动时,散料在输送机的机槽内受到与输送运动方向同向的拉力,使散料微粒间内压力增大,从而使散料间内摩擦力增大。当这种内摩擦力大于散料与机槽侧壁的摩擦力时,散料将沿着输送链运动方向向前移动,而增大的内压力保证了散料料层间的稳定状态,从而形成了整体的连续流动,犹如水流一般。(当料层高与机槽的比值满足一定条件时,料流是稳定的,料速约等于链速)。
 
 
典型可输送物料
         FU链式输送机可输送粉状、粒状、小块状物料一千余种,典型的有:
        水泥成品、水泥生料、黄砂、石灰石粉、煤粉、焦炭粉、粉煤灰、木屑、碎冰、石粉、尿素、合成肥料、肥皂粉、苏打粉、纯碱、石墨、塑料颗粒、聚乙烯、树脂、硫酸钾、硫化铵、粘土粉、石英粉、铁矿粉、碎炉渣、食盐、淀粉、小麦、棉籽、碎饲料、麦芽糖、稻谷、玉米、大豆等。
Typical materials conveyed
FU Chain Conveyor can convey more than 1000 kinds of powdery, granular and small lump:
materials. Typical materials are: cement clinker, cement raw material, yellow sand, limestone powder, coal powder, coke powder, fly ash, wood chips, crushed ice, stone powder, urea, synthetic fertilizer, laundry powder, soda powder, sodium carbonate, graphite, plastic particles, polyethylene, resin, potassium sulfate, ammonium sulfide, clay powder, quartz sand, iron ore powder, slag, salt, starch, cottonseed, ground feed, malt sugar, rice grains, corns, soy beans, etc.
 

性能特点

性能特点
详细说明
输送能力大
  本机具有体积小、输送能力大的优点,它只需皮带输送机1/5的空间和螺旋输送机2/3的空间就能输送相同流量的物料。输送能力6m3/h~500m3/h。
使用寿命长、费用低
  用合金钢材经科学热处理加工而成的输送链,其正常寿命大于5年,链子上滚子寿命不小于1年(全机最易损部件),从而保证年维修量在一次一下,大大降低了使用费用,提高了生产效益。
使用能耗低
  借助物料的内摩擦力,使运动件所做的功大部分都转为有效功。采用链钩输送大大减少了物料对其的阻力,使其能耗仅为螺旋输送机的30%~60%。
密封、安全
  整机全密封,使粉尘无处可钻,防水防雨,操作方便、安全,运行可靠。
工艺布置灵活
  允许在机壳任何位置选择多种形式的进出口料口,可高架、地面或地坑布置,可水或平爬坡(≤15°)安装。

 
 
 
 

 

 

 FU链式输送机


工艺布置


型号说明


 主要技术参数
 
 


表1.各种机型链运机技术参数

 

型号

槽宽

(mm)

理想

粒数

(mm)

10%最大粒数

(mm)

基本输送量(m3/h)

物料湿度(理论)

链 速

11

13.5

17

21

22.7

28

FU150

150

<4

<8

10

 

16

 

20

 

≤5%以手捏成团撒手后仍不能松散为度

FU200

200

<5

<10

20

 

30

 

40

 

FU270

270

<7

<15

35

45

55

 

70

80

FU350

350

<9

<18

 

70

85

100

 

130

FU410

410

<11

<21

 

90

110

138

 

175

FU500

500

<13

<25

 

 

170

 

210

270

FU600

600

<15

<30

 

184

224

 

276

340

FU700

700

<18

<32

 

250

305

 

376

460


  基本输送量是以水泥等为物料制定的,实际输送量可掌握在此表中推荐值小于0—20%范围内。当用于其他行业输送磨琢性小,且温度<60℃的物料时,链速还可加快(最快链速可达40m/min,参见表2)。具体可与江苏中矿技术部联系。联系电话:0513-88400999。

 


 


表1.各种机型链运机技术参数

 

型号

槽宽

(mm)

理想

粒数

(mm)

10%最大粒数

(mm)

基本输送量(m3/h)

物料湿度(理论)

链 速

11

13.5

17

21

22.7

28

FU150

150

<4

<8

10

 

16

 

20

 

≤5%以手捏成团撒手后仍不能松散为度

FU200

200

<5

<10

20

 

30

 

40

 

FU270

270

<7

<15

35

45

55

 

70

80

FU350

350

<9

<18

 

70

85

100

 

130

FU410

410

<11

<21

 

90

110

138

 

175

FU500

500

<13

<25

 

 

170

 

210

270

FU600

600

<15

<30

 

184

224

 

276

340

FU700

700

<18

<32

 

250

305

 

376

460


        基本输送量是以水泥等为物料制定的,实际输送量可掌握在此表中推荐值小于0—20%范围内。当用于其他行业输送磨琢性小,且温度<60℃的物料时,链速还可加快(最快链速可达40m/min,参见表2)。具体可与江苏中矿技术部联系。联系电话:0513-88400999。

 

 


表2:输送不同磨琢性物料所推荐的链速

 

物料磨琢性

特大

链速m/min

推荐

10

15

20

30

最大

15

20

30

40

 


表3:输送水泥生熟料和成品粉料的最适链速

 

物料

生料细粉或水泥成品

熟料细粉或水泥成品

生产或熟料粗粉回料

料温

<60℃

16℃~120℃

<60℃

60℃~120℃

最适链速m/min

15~20

10~15

10~13.5

10~12

最大链速m/min

25

17

15

14

 


表4:倾斜输送时的折扣系数η值

 

倾角(度)

0~2.5

2.5~5

5~7.5

7.5~10

10~12.5

12.5~15

η

1

0.95

0.9

0.85

0.8

0.7

 注:当链运机倾斜放置时,输送量将减少,这时,实际输送能力为表1的数值乘以折扣系数η值。

 

 


设备选用及注意事项
VI. Equipment selection and do' s and don' ts
(一)、设备选用
1、Equipment selection
正确合理地选型和使用保养才能充分发挥先进设备的最佳性能。在选用F U链式输送机时,应注 意以下几个重要参数:
Only proper and reasonable choice and maintenance of the equipment can bring the advanced equipment’ s best performance into play. When choosing FU chain conveyors, pay attention to the following important specifications:
1、链速的选择
1、Selection of chain speed
用户应首先根据被输送物料的性能、状态(如:磨琢性、料温、物料粒度)等因素选择。对于输送 水泥生熟原料和成品粉料的最适链速可参照表3。其它与水泥性能和状态相近的物料也可参照此表。
Users must make a choice in accordance with the conveyed material, s features and conditions (eg. wear resistance, material temperature, granularity, etc.). Table 3 can be referred to for the most appropriate chain speed of cement raw material and clinker and finished powder. It1 s also applicable to other materials with features and conditions similar to cement’ s.
2、机型的选择
2、Selection of model
链速确定后,即可根据输送置选择最佳机型。每种机型都有基本输送置(见表1 >。在机型选择表( 即表5 ~ 1 2 )中还列出最大输送量、最大输送长度和动力的选择,必须指出,在相同输送量下,选择 稍大机型可使链速降低,从而延长使用寿命,但输送量也不宜过小,如实际量低于该机输送量3 0% 以上时,使用时会发生料层过薄,内压力过小,造成空转,反而增加磨损。
After the chain speed is decided, choose the best model according to the conveying capacity. Each model has a general conveying capacity (see Table 1). There are also optional max conveying capacities, max conveying distances and powers in Table 5-12. It must be pointed out that the larger models with the same conveying capacity may decrease the chain speed and extend service life. However, the conveying capacity should not be too small. If the actual capacity is over 30% of the conveying capacity of this conveyor, idling would happen for the too thin material layer and too small inner pressure, which would increase wear and tear instead.
3、动力的选择
3、Selection of power
选定机型后,可根据输送量,输送长度和工艺布置状况(参照表5 -12)选择动力和减速机速比及 装配型式。
After the model is decided, choose power, reduction ratio and assembling type in accordance with the conveying capacity, conveying distance and layout (see Table 5-12).
选择驱动装置时,可以选择表中列出的Y系列6级电动机+ J ZQ系列减速器,或选用Y系列6级电 动机+ZSY系列减速器或者直接选用摆线针轮减速电机。
Y-series 6-polar motor +JZQ series reducer, Y-series 6-polar motor +ZSY series reducer, or cycloidal gear reducer are optional.

 

小规格建议采用JZQ系列配置即方式。
If small specification, JZQ series are advised.
驱动功率在45KW以上时,建议使用Y系列4级电动机+液力藕合器+ZSY系列减速器(采取直联)。
When the drive power is over 45kw, Y-series 4-polar motor+fluidcoupling+ZSY-series reducer (direct connection) is advised.
驱动装置的装配型式有:左装、右装及背装式(仅适用于功率在5.5KW以下的XWD摆线针轮减速 电机)。
Drive installation type: left, right and back (only applicable to XWDcycloidal gear reducer with a power of below 5.5kw).
4、进出料口的选择
Selection of inlet and outlet
各进出料口的尺寸(见图二),用户根据需要进行选择,在选择时必须注意:
See Figure 2 for all the different sizes of inlets and outlets. Clientsmake a selection as required. When making a choice, notice:
*对于流动性差或湿度大的物料,一般不宜采用上进料口,以免进料不畅。
For the materials with poor flowability and high humidity, it is betternot to use the upper charge inlet in case of unsmooth charging.
*由于工艺布置的限制。当第一只进料口离尾轴较近(不能保证最小距离Um i n )时,一般 不宜采用上进料口。
If the first inlet is too close to the tail shaft (closer than theminimum distance Umin), it is better not to use the upper inlet.
*本机可用多个进料口和多个出料口,此外还可根据用户需要,提供带闸出料口。
* This conveyor is able to have several inlets and outlets. Besides,the inlet with a valve is available if needed.
*两台链运机上下交叉衔接时,应分别采用中间节底面出料口(有带闸的和不带闸的两种) 和两侧进料口。
When two chain conveyers are crossing connected from up and down, theyboth should separately have an outlet in the bottom surface of themiddle section (two kinds with and without a valve available) and inleton either side.
(二)注意事项
Do,sand don,ts
*输送物料的粒度应符合(表1)中的规定。
*The material granularity should meet the specifications in Table 1.
*物料温度在6 0七~ 1 2 0七时,宜选用较慢链速。物料温度超过1 2 0 C时,请与中矿公司 技术部联系,联系人:周小姐,联系电话:0513-8840099 9。
When the material temperature is between 60° and 120°,slower chainspeed is appropriate. If the material temperature is over 120°,pleasecontact our Technology Dept. Contact: Ms. Zhou. Tel: 0513-88400999.
*倾斜(<151)输送时,输送量将减少,其实际输送量为(表5〜12)中查得的数值再乘以 折扣系数T1 (见表4),当倾斜角>4C时,必须采用倾斜型链条(订货时在合同中注明)。
*lf the inclination is ^15° , the conveying capacity will decrease, and the actual capacity is the values in Table 5-12 times the discount factor ti (see Table 4). When the inclination is > 4° C, inclined type chain must be used (indicated in the order contract).
*若选用输送长度大于表5〜12中最大长度(小于90m>或输送一些特殊物料、或用在特殊 的场合,用户无法自行选定时,请与中矿公司技术部联系,联系人:周小姐,联系电话: 0513-88400999。
*ln the cases of conveying distance longer than the max distances in Table 5-12 (shorter than 90 m), conveying some special materials or working in some special places, if clients cannot decide which to choose, please contact our Technology Dept. Contact: Ms Zhou. Tel: 0513-88400999.


七、驱动配置及最大输送长度选择表 VII. Drives and max conveying distances.
表5: FU150链式输送机驱动装置及最大输送长度选择表 Table 5: FU150 Chain Conveyor Drives and Max Conveying Distances















 

外型及安装尺寸

 

 

 

相关产品
猜您感兴趣的

Copyright © 2006-2017 江苏中矿重型装备有限公司 版权所有 苏ICP备13032710号-1